Close up. Safety device to relief pressure exceeds a safe limit. Corrosion on pipe to the valve. Selective focus.
Core Service

Steam & Condensate Systems

Expert diagnostics and repair for steam distribution and condensate return systems. From steam trap surveys to pipe repairs, we keep your steam infrastructure operating efficiently and safely.

The Problem

Steam System Problems Drain Efficiency and Money

A poorly maintained steam distribution system doesn't just waste energy—it wastes money. Failed steam traps, leaking pipes, and inefficient condensate return can account for 15-30% of your steam system's energy consumption going straight down the drain.

Beyond efficiency losses, steam system problems create safety hazards, damage equipment, and cause water hammer that can rupture pipes and injure personnel.

Common Pain Points We Solve:

  • Failed steam traps wasting energy and causing problems
  • Water hammer damaging pipes and equipment
  • Steam leaks from pipes, valves, and fittings
  • Condensate return system failures
  • Inconsistent steam pressure to processes
  • High fuel costs from system inefficiencies
Pumps and piping in water treatment facilities,Pump station for reverse osmosis industrial city water treatment station. Wide angle perspective. Technology, chemistry, heating, work safety, supply, infrastructure
Efficiency
Experts
What We Offer

Comprehensive Steam & Condensate Services

From steam trap diagnostics to complete system repairs, we provide full-service support for your steam distribution and condensate return infrastructure

Steam Trap Surveys

Comprehensive trap testing using ultrasonic and temperature methods to identify failed, blowing, or plugged traps throughout your system.

Steam Trap Replacement

Removal of failed traps and installation of properly sized replacements—using the right trap type for each application.

Condensate Return Repair

Diagnosis and repair of condensate return systems including pumps, receivers, and return piping to maximize heat recovery.

Steam Piping Repair

Leak repair, pipe replacement, and code-compliant welding for steam mains, branches, and distribution piping.

Water Hammer Diagnosis

Root cause analysis of water hammer problems with solutions to eliminate the dangerous condition permanently.

Valve Repair & Replacement

Service, repair, and replacement of steam valves including isolation valves, control valves, and pressure reducing valves.

PRV Station Service

Pressure reducing valve station inspection, repair, and rebuilding to ensure proper pressure control throughout your system.

Heat Exchanger Service

Inspection, cleaning, and repair of steam-to-water and steam-to-air heat exchangers to restore heat transfer efficiency.

Emergency Repairs

24/7 emergency response for steam leaks, system failures, and critical repairs to minimize downtime.

Our Approach

Systematic Steam System Service

We don't just fix symptoms—we identify and address the root causes of steam system problems

1

System Survey

Walk-through inspection of steam distribution and condensate return to identify visible issues and understand system layout.

2

Trap Testing

Systematic testing of all steam traps using ultrasonic and temperature methods to identify failed, blowing, or plugged traps.

3

Prioritized Repair

Address the most critical issues first—safety hazards, major energy losses, and problems affecting operations.

4

Verify & Document

Test repaired components to confirm proper operation. Provide documentation and recommendations for ongoing maintenance.

The Hidden Cost of Failed Steam Traps

Studies show that 15-30% of steam traps in industrial facilities are failed at any given time. A single failed-open trap can waste thousands of dollars in steam annually—and most facilities have dozens or hundreds of traps.

Failed-open traps blow live steam directly to atmosphere
Failed-closed traps cause water hammer and equipment damage
Regular surveys can identify problems before major losses
15-30%
of traps fail at any time
Inside the industrial boiler room. Heating equipment.
The Results

Benefits of Professional Steam System Service

Reduced Energy Costs

Properly functioning traps and leak-free piping significantly reduce fuel consumption

Improved Safety

Eliminate water hammer, steam leaks, and other hazards that endanger personnel

Consistent Process Steam

Reliable steam pressure and quality for consistent production results

Extended Equipment Life

Proper condensate removal protects downstream equipment from damage

Reduced Downtime

Proactive maintenance prevents unexpected failures and emergency shutdowns

Ready to Improve Your Steam System?

Whether you need a steam trap survey, emergency leak repair, or comprehensive system service, RamTech Mechanical has the expertise to improve efficiency and reliability.