Worker cutting steel rectangular pipe in construction site.
Core Service

System Upgrades & Retrofits

Modernize your mechanical infrastructure with efficiency improvements, capacity expansions, and compliance upgrades. We help facilities extend equipment life, reduce operating costs, and meet current codes.

The Challenge

Aging Systems Can't Meet Today's Demands

Industrial mechanical systems don't last forever. As equipment ages, efficiency drops, maintenance costs rise, and systems may no longer meet current safety codes or your facility's evolving needs. But full replacement isn't always the answer—or the budget.

Strategic upgrades and retrofits can extend equipment life, improve performance, and bring systems into compliance—often at a fraction of replacement cost.

Common Situations We Address:

  • Equipment no longer meets current codes
  • Declining efficiency driving up fuel costs
  • Capacity limitations restricting operations
  • Obsolete controls and safety devices
  • Rising maintenance costs on aging systems
  • Insurance or inspection requirements for upgrades
Inside the industrial boiler room. Heating equipment.
Modernize
& Improve
Upgrade Services

What We Can Upgrade & Retrofit

From burner controls to complete piping modifications, we help facilities modernize their mechanical infrastructure

Burner Upgrades

Modernize burner controls, upgrade combustion systems, and improve efficiency with new burner technology on existing boilers.

Control System Retrofits

Replace obsolete controls with modern systems for improved operation, safety compliance, and integration with building management.

Gas Train Upgrades

Bring gas trains into compliance with current NFPA 85 and CSD-1 requirements with upgraded valves and safety devices.

Safety Device Upgrades

Replace outdated safety valves, low-water cutoffs, and limit controls with modern devices meeting current requirements.

Piping Modifications

Reroute, expand, or modify steam, water, and gas piping to accommodate new equipment, layout changes, or capacity increases.

Feedwater System Upgrades

Improve feedwater systems with new pumps, controls, deaerators, or water treatment equipment for better reliability.

Condensate Recovery

Install or upgrade condensate return systems to recover heat, reduce water usage, and improve overall efficiency.

Capacity Expansions

Add capacity to existing systems through additional equipment, piping modifications, or optimizing current infrastructure.

Compliance Upgrades

Address inspection findings, insurance requirements, and code changes with targeted upgrades to meet compliance requirements.

Our Process

How We Approach Upgrade Projects

Every upgrade project starts with understanding your goals and evaluating the best path forward

1

Assessment

Evaluate current equipment condition, performance, and compliance status. Understand your goals and constraints.

2

Recommendations

Develop options ranging from targeted repairs to comprehensive upgrades. Present costs, benefits, and ROI for each approach.

3

Implementation

Execute the upgrade with minimal disruption. Coordinate scheduling around your operations to reduce downtime.

4

Verification

Test all upgrades, verify proper operation, and provide documentation for compliance and maintenance records.

Upgrade or Replace?

The decision to upgrade existing equipment versus full replacement depends on many factors. We help you evaluate the options honestly and make the best choice for your situation and budget.

Consider Upgrades When:

  • • Core equipment is sound
  • • Budget is limited
  • • Downtime must be minimized
  • • Specific components need updating

Consider Replacement When:

  • • Equipment is at end of life
  • • Major efficiency gains possible
  • • Capacity needs have changed
  • • Repair costs exceed value
Honest Evaluation
Best Decision

Benefits of Strategic Upgrades

Well-planned upgrades deliver measurable improvements to efficiency, reliability, and compliance

Improved Efficiency

Modern burners, controls, and components operate more efficiently—reducing fuel costs and environmental impact.

Enhanced Safety

Updated safety devices and controls provide better protection for personnel and equipment.

Code Compliance

Meet current ASME, NFPA, and CSD-1 requirements to satisfy inspectors and insurance companies.

Extended Equipment Life

Strategic upgrades can add years of reliable service to existing equipment at lower cost than replacement.

Better Reliability

Replace worn components before they fail—reducing unexpected breakdowns and downtime.

Lower Total Cost

Targeted upgrades often cost significantly less than full replacement while achieving similar benefits.

Ready to Modernize Your Systems?

Whether you're addressing compliance requirements, improving efficiency, or planning for future needs, RamTech Mechanical can help you evaluate options and implement the right upgrades.